Flexible Laser System Optimized for Soldering Application.
Equipped with Diode laser oscillator, power controller and CCD optical device.
Noncontact soldering has the following advantages:
- no icicle is formed,
- any impurities are not mixed into solder, and
- It is appropriate for control of the solder amount or fine work such as fixing of a part that is difficult to be done.
This system provides the next generation soldering method that is expected to be applied to lead-free soldering also.
Since the amount of the wasted solder is far less than that of the wave soldering or soldering iron system, this system contributes for reduction of industrial waste. In addition, it does not require consumables such as an iron tip and heater, so it is very easy to perform routine maintenance.
The laser diode (fiber coupling type) whose output is high (30 W) is used.
The CCD camera incorporated on the vertical axis onto which laser is irradiated shoots an image of the target point.
Since the laser oscillator section, output control unit and laser head are separated, you can design installation or configuration of the system as desired. This is a small device that uses laser diode. Soldering is available even for a minute work without missing the laser irradiation point.
While observing an image of the point irradiated with laser on the monitor, teaching operation is available also. You can operate this system safely.
The LCD touch panel equipped with the backlight is used. You can intuitively check various settings such as the laser output power and irradiation time.
The long focal length optical system is adopted so that a large area from the lens to the work can be secured.
Parts around the optical system inside the laser head are shielded from the outside, and the air jet system is incorporated into the robot. Therefore, this structure does not allow any smoke from the soldering flux be blown into the inside easily. This robot can spray nitrogen also.
In Output Control mode, this system allows you to check the laser power and time with observing the waveform displayed on the LCD panel. It can store up to 32 output conditions also.
The dual structure of protective glass blocks any flying flux and/or solder ball. This glass is the sliding type, so it is easy to clean.
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*1 The minimum diameter becomes o 0.2 when you use an optional unit.
*2 The long focal distance is available when you use an optional unit.